Top Flight

Aerostructures, Inc.

BSI AS 9100

Capabilities

Facility

Top Flight’s 30,000 square foot production facilities are located 30 minutes west of Atlanta, Georgia.  Here we support the exacting requirements of new manufacture and repair to the detailed requirements of the drawings and supporting specification with in-house capabilities and a highly skilled and motivated work force.

Bonding


  • Clean Room 1:  1300 square foot, temperature and humidity controlled
  • Clean Room 2:  600 square foot, temperature and humidity controlled
  • Autoclave – 5’ Dia x 10’ length, 450F, 150 PSI
  • Walk-in Freezer – 11’ wide x 8’ tall x 13’ deep
  • Oven 1 – 4’ wide x 4’ tall x 8’ deep
  • Oven 2 – 3’ wide x 3’ deep x 5.5’ tall
  • Oven 3 – 8’ wide x 8’ tall x 10’ deep
  • Oven 4 – 8’ wide x 7’ tall x 16’ deep
Precision Machining

  • Fadal VMC 6030HT, Model 907-1 3-axis vertical milling center:  Work envelope 30” x 62” x 30”
  • Haas TM-1 3-axis vertical milling center:  Work envelope 30” x 12” x 16”
  • Thermwood C67 5-axis router:  Table size 5’ x 10’

Inspection and Testing

  • Platinum FARO Arm, 5’ radius, portable CMM
  • United "Smart1" Floor Model Electromechanical Testing Machine, and United Environmental Chamber
  • NDT Systems Bondascope 3100 ultrasonic bond tester
  • Olympus Nortec 500C eddy current and conductivity tester
  • Rockwell Hardness Tester
  • Creaform HandySCAN 700 Portable 3D scanner
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Sheet Metal

 

  • 10’ sheet metal power shear
  • 10’ sheet metal brake
  • 40” sheet metal roller
  • English Wheel contouring equipment
  • Grieve AG-1000 aluminum heat treat oven, 36” x 48” x 36”

Finishing

 

  • Paint Booth – 24’ x 14’ x 9’
milling cnc - fadal 6030 vertical machining - composite bonding - curing ovens
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